Die, Tool making &Tool Room
Our competently staffed in-house Tool Room is fully equipped with modern equipment to produce and maintain the highest standards of tooling needed for the production of Die-castings.

The employment of CAD/CAM, EDM, Automatic Die-sinking and CNC Machine tool technology coupled with skilful technique results in outstanding Mould quality and reliability.

Having Four no. High Speed CNC Vertical Machining Centers (Deckel Maho) for die Miling Operations, Four no. CNC Digitizing Machine (Cyclone from Renishaw, UK), which converts data into machine programme for die milling. The tool room is also equipped with Plano Millers, Surface Grinders, Cylindrical Grinders, Tool and cutter Grinders, Turning Machines, Vertical Milling Machines, etc., to manufacture complexes auto components.

At the core of our operations, we have advanced Die-Casting equipment ranging from 60 to 1500-Tonnes locking pressure. These are capable of producing Complex, Functional and Decorative castings in a wide range of sizes in Aluminium & Zinc Alloys.

A S MOULDINGS PVT. LTD's  contemporary high-tech technology coupled with decades of experience, assures excellent surface finish, high integrity & density, repeatability and consistent quality.

Centralized Melting with individual thermostatically controlled holding furnaces ensure correct melting temperatures and practices resulting in production of dense casting with minimum porosity. Many castings are bi-metallic and include Steel Inserts and Alloyed Cast Iron Rings.

Secondary processing includes specialized hand deburring, belt-sanding, cosmetic buffing, vibro finishing and shot blasting. Painting, plating and specialized finishes are sub-contracted to customer approved sources

Machine Shop

Predetermined air pressure is introduced above the surface of molten metal in a sealed furnace, and this pressure forces hot metal up a feed tube into the closed die-cavity.

Aluminum Casting

• A S Mouldings Pvt. Ltd has over 76 HPDC (High Pressure Die Casting Machines) from 135 tns to 1800 tns locking force.
• A S Mouldings Pvt. Ltd would be the largest high pressure die casting capacity in India.
• A S Mouldings Pvt. Ltd is currently producing 45 million high pressure die cast components per annum.
• Current HPDC machines are from Buhler, Toshiba, UBE etc.
• Alloys produced today : ADC 12,14, LM24, A 380, A 383 and ENAC46500

• Gravity Process
• Low Pressure Process
• Aluminium Cylinder Block
• Aluminium Cylinder Head

Ferrous Casting

• 4 Automatic Moulding Lines

• (2 Disamatic size 650 * 535)
• (2 Horizontal size 610 * 510)

• Alloys
• Gray Iron (FC) , Ductile Iron (FCD), SiMo, SiMo Cr

• Core making

• Rico has in house core making facility with over 17 machines(Cold box and Shell process)

• Continuous Shot Blasting and Real time X Ray

GRAVITY  DIE-CASTING

Gravity casting employs steel moulds which allow castings to be produced more accurately and cheaply. Tooling costs are lower than those needed for high pressure die-casting. The slower chilling gives excellent mechanical properties whilst non-turbulent filling ensures production of heat treatable castings with minimal porosity.
A S Mouldings Pvt. Ltd is having PLC controlled hydraulic gravity casting machines with mechanised movements of the die to increase production rates and improving consistency.